by Tony » Wed Feb 21, 2007 6:01 pm
I used to work in a nationally accredited standards laboratory here in Australia. The physics lab had an airflow bench that would make you guys drool. Anyhow, they used "sonic nozzles" as airflow standards.
The way this worked, you fitted the sonic nozzle onto the top of the flow bench, just as you guys would fit one of Bruce's standard calibration plates. A very strong depression is then created beneath the sonic nozzle by cranking up the airflow through the bench. The nozzle roars, as the air pours through the smooth venturi, and this air roar gets louder and louder as the depression and airflow is increased. Then suddenly it goes dead silent !!!
When the nozzle goes sonic no sound can escape back out through the entrance. Reduce the airflow just sightly, and the sound is deafening. It is an absolutely fascinating demonstration to watch. Once the nozzle goes sonic the airflow cannot increase any further no matter how high the depression behind the nozzle is raised. That critical sonic flow is the rated flow for that particular flow standard.
And it works the other way too. Pressure discharging through a nozzle can go sonic, and limit the flow to some fixed known flow rate. A very common application of this principle, is to set the flow through very large steam turbines. The steam turbine discharge nozzles go sonic, and steam flow then becomes completely independent of boiler pressure.
Another familiar application is the convergent/divergent cone at the tail end of a rocket. The throat of a rocket motor always goes sonic, it would not work otherwise. The flow is limited, and the internal pressure inside a rocket engine can reach thousands of psi. Without a sonic nozzle to limit flow, the exhaust would just empty out at the back, without generating any significant internal pressure inside the engine. It is the very high unbalanced internal pressure that provides the thrust. And the only way to hold all that pressure in, is with a sonic nozzle.
Exhaust valves, and notably turbo exhaust housings can go sonic too. If your turbo goes sonic in the turbine housing, exhaust manifold back pressure rises incredibly high, but boost pressure can rise no further, because turbine flow reaches a plateau and can increase no further.
Exhaust valves always go sonic during the first few thou of lift. It is often called "critical flow".
Ever run an engine with no exhaust manifold, just open ports ? Even just at idle, that really harsh exhaust crackle, is a sonic shock wave. At the very first instant of valve opening. Fairly similar to the very sharp "crack" you get from the muzzle of a high velocity rifle.
So exhaust valves don't just go sonic at full power, they always do.
Also known as the infamous "Warpspeed" on some other Forums.